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Error Proofing

Strategic Error-Proofing: Achieving Success Every Time with Smarter FMEAs Mistake-Proofing for Operators Learning Package: Mistake-Proofing for Operators: The ZQC System (Shopfloor Series)

While FMEA has helped many companies improve quality by teaching them how to avoid what can go wrong, it doesn’t show how to make things go right. That is what the Success Every Time (SET) does. Developed by renowned manufacturing visionary John Casey, SET defines a logic stream for engineers to strategically incorporate no-cost or low-cost error-proofing devices to help production operators. More Details ....


The Zero Quality Control System (ZQC) is a mistake-proofing approach that prevents defects by monitoring processing conditions at the source and correcting errors that cause defects. Since it is human nature to make mistakes, ZQC does not blame people for errors, but instead finds ways to keep errors from becoming defects. In this breakthrough approach, mistake-proofing devices called poka-yoke are used to check and give feedback about each product or operation in the process, not just a sample More Details ....

Machine Vision & Error Proofing Mistake-Proofing: Designing Errors Out

Mistakes in production can drive away customers and cost you time and money to fix them. Error proofing systems that use machine vision can spot these problems before they reach the customer. This video will show you how. Machine Vision can be used to solve a diverse set of application challenges, faster and at a lower cost. More Details ....


A concise introduction to the concepts of Mistake-proofing or "poka-yoke," the quality improvement tool of choice in the Toyota production System. This is a great first book on this topic and a short read. More Details ....

Error Proofing and Problem Solving Simulation Error Proofing Glossy Poster

This kit is designed for up to three teams (six associates per team) who have been trained in Problem Solving Tools, and should be facilitated by an experienced Team & Problem Solving Trainer. The Simulation Kit gives the team a chance to use their Problem Solving Tools and Error Proofing techniques in a simulated, yet "business-like" environment, and confirms their understanding of these techniques through the use of team "report-out" activities. More Details ....


Suitable for plant walls, team rooms, and training rooms, this poster can help educate, or reinforce existing knowledge, of World Class/Lean Enterprise. This poster is a complete summary of error proofing. More Details ....

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